| Customization: | Available |
|---|---|
| Condition: | New |
| Automation: | Automatic |
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Working Principle
Resin production process can be divided into the following part: raw materials metering, conveying and droplet addition, mixing and reacting (including heating , cooling, vacuumed, etc.), attenuation, cooling, filtering, filling, etc..
Batching and conveying: liquid batching adopts pumps, flow meter, powder batching adopts weighing system, air conveying and manual feeding, additive batching uses weighing method.
Mixing and reacting: mixing liquid to liquid or mixing powder into liquid though mixer in a certain temperature, pressure and time.
Heating: including heating source(oil heater, boiler, etc.), heating medium(oil, hot water, steam, etc.), heating jacket and equipped pipelines, valves, pumps, etc. Normally speaking, resin reactor takes use of outer half tube jacket to heat the reactor .
Cooling: including cooling source (cooling tower, cooling mechanical group, etc. ), cooling medium(water, salt water, etc. ), cooling medium storage pool, cooling tube jacket and equipped pipelines, valves, pumps, etc. Normally speaking, resin reactor takes use of outer half tube jacket to cool the reactor down.
Condensation and vacuum: heating steam can be recycled and reused by condenser(vacuum system are optional. ); condensation part includes distillation column, vertical condenser, horizontal condenser, water knockout drum, etc. Vacuum system includes vacuum pump, vacuum buffer tank, pipelines, valves, etc.
Filtering and filling: filter products after cooling, remove the sub-quality products, meter and pack the products(semi-auto filling machine and automatic filling machine are optional)
| Composition | Instructions |
| Main Reactor | The size, material, heat transfer systems, mixing systems, sealing systems of reactor according to client's specification |
| Dosing Vessel | According to the client's demand, it adopts gravity tank, gravity mixing tank, gravity dispersing tank, gravity emulsifying tank. |
| Distillation Device | Vertical condenser, horizontal condenser and separator. |
| Vacuum system | All kinds of vacuum pumps, buffer tanks. |
| Thinning Vessel | The size, material, heat transfer systems, mixing systems, sealing systems of thinning vessel according to client's specification |
| Pipeline system | According to the client's demand, it decides the heating, cooling, vacuum and material pipelines, and including related valves, flowmeters and expanders etc. |
| Control System | According to client's demand, it decides manual, semi-automatic or full-automatic system. |
| Filter System | Frame filter, bag filter or centrifuge etc. |
| Operation Platform | Steel platform |
Capacity: lab scale to 100,000T/year.
Materials: SS304 SS316L SS321 Q235
Pressure level: normal pressure container, low-pressure container, middle-/low-pressure container.
Heating method: electrical heat, steam heat, hot water/hot oil recycle heat
Cooling method: jacket cooling, inside/outside tube jacket cooling
Surrounding requirement: ex-proof, non ex-proof
Others: droplet addition kettle, condenser, vacuum system, filling machine, etc are option and equipped according to process.
For more information, please contact with our sales engineer, application engineer and sales engineer will provide a reasonable plan for you.
The reactor is the core equipment of a resin production line. A usual reaction kettle has a volume of 0.5-10 cubic meters. The body of the reactor is a cylindrical body with jackets for heating or cooling, an oval bottom, and several orifices on the top cover. Normally, the reactor connects with air pressure for raw material feeding. And, the negative pressure does not exceed 0.1 Mpa.
Q1. What are your terms of packing?
A: Generally, we pack our goods in plywood cases. If your goods have one container, the goods can be packed without plywood, just be wrapped with the film to load.
Q2. What are your terms of payment?
A: T/T 40% as deposit, and 60% before delivery. We'll show you the photos of the products and packages before you pay the balance.
Q3. What are your terms of delivery?
A: FOB, CFR, CIF, DDU.
Q4. How about your delivery time?
A: Generally, it will take about 30 days after receiving your advance payment for the customized machine. The delivery time depends on the items and your order quantity.
Q5. Can you produce it according to the drawing?
A: Yes, we can produce according to your technical drawings. If you don't have the drawing, just tell us your need and our engineer will make the drawing for your reference.
Q6. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q7. How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive prices to ensure our customers benefit;
2. We respect every customer as our friend and sincerely do business and make friends with them, no matter where they come from.
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